Technical ProposalWe offer our unique technology.

Leather Wrapping MPM Method. Rotational Moulding Machine Vacuum Forming Machine Powder Slush Molding Machine High Precision Cutting Machine

Leather Wrapping

 

Leather Wrapped Master Model

Wrap vinyl chloride leather around a wooden and plastic model.

Advanced technique is required for seamless look.

Leather Wrapped Article

(For Auto Shows)

Wrap vacuum-formed, casted and injection-molded articles in genuine and vinyl chloride leather fabric.
We can also adhere to PP substrate.

(For car catalogs)

Wrap injection-molded PP and ABS invinylchloride leather.

Leather wrapping can be used for various purposes.
 
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MPM Method.

 
MPM is a registered trademark of KTX Corporation. Earned Sokeizai Industry Technology Award for MPM method in 2010.

Developed Technology: Electroformed Tooling for Plastic Molding Which Enables Flash Heating and Rapid Cooling

MPM(Metaled Piping Mold)Application: High Cycle Injection Molding
▲Cross sectional view of MPM tool

Developed for cost-saving and
time-saving cavity side of
injection molding tool
for small and medium
lot.

  1. No weld
  2. No coat
  3. No flow mark
  4. Thinner wall mold
  5. High cycle molding
  6. Molds low fluidity material
  1. Model made of special material.
  2. Electroforms nickel.
  3. Electroforms wire mesh and equips pipes.
  4. Proprietary cement (patent pending) for backing.
  5. Removes the model.
 
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Rotational Moulding Machine

 
Gyro-Space is a registered trademark of KTX Corporation. GYROSPACE In 1999 we developed dual axis rotational molding system, “GYRO SPACE” and launched the sale.

About Rotational
Molding Machine.

GYROSPACE
  • Precise attem peration in the range from low to
    high temperature (320 deg C).
  • Oil coolant shortens cooling cycle.
  • Compact and space-saving.
  • Minor and main rotations in 3 directions in heating
    phase and 1 direction in cooling phase for flexible
    and optimum molding condition.

About nickel electroformed tool for rotational molding

  • Cooling pipes are equipped using wire mesh electroforming which prevents an electroformed shell from distortion and brings about a precise tool.
  • Allows tools with complicated shapes.
  • Nickel electroforming provide excellent corrosion resistance and withstands corrosive outgas from vinyl chloride and soon.
  • Heat-retaining structure saves energy.

Features

  • 100% yield for row material.
  • Colors for material can be changed easily.
  • Small investment.
  • Precise control stabilizes molding condition and improves process yield.
  • Automatic molding enables a single operator to work on multi processes.
  • Oil attemperation provides safe working environment.
  • Suitable for clear polycarbonate.

Molding Materials

PC (polycarbonate), PE (polyethylene), PP (polypropylene), PA (polyacrylic) and other powder materials.

Applications

Street lights, mannequins, fuel tanks, automotive exterior parts, material hoppers, dust boxes.

 
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Vacuum Forming Machine

 
Molding Machine Manufacturing
We are here showing manufacturing process of female vacuum thermoforming tool for automotive instrument panel exterior!
  1. Positive model (workable) 
  2. Leather wrapping
    (Wraps vinyl chloride or genuine leather around a model.) 
  3. Makes a negative model
    (inverted model made of silicon) 
  4. Makes a model to be dipped.
    (inverted model made of epoxy resin)
    We call this mandrel. 
  5. Conductive treatment.
    (Coats conductive layer with nonconductive points.)
  1. Porous Nickel
    (Conductive electroplate onto the mandrel.) 
  2. Removes
    (An electroformed shell from the mandrel.) 
  3. Equips the electroformed shell with attemperation pipes and backing. 
  4. Adjusts clearance. 
  5. Builds a plug tool.
 
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Powder Slush Molding Machine

 
Molding Machine Manufacturing
We can provide various molding machines.
 
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High Precision Cutting Machine

 

We have fine cutting for precise transcription of electroforming.
Mainly used for molding mobile phone’s light guides and precise reflectors.

▲Molding light guide
▲Precise reflector
 
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